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Technical Guide

How to Prime Your Airless Paint Sprayer

Correct priming is the most important step before spraying. Get it wrong and you get air in the system, uneven pressure, and a frustrating first coat. This guide covers all Magnum models A20 through A100.

⚠ Pressure relief first. Before priming or changing anything — always perform the pressure relief procedure. Turn off, unplug, set valve to PRIME, hold gun against metal pail, pull trigger. Always.

Priming procedure — step by step

1
Place the suction tube in your paint container. Make sure it reaches the bottom.
2
Place the drain tube in a waste pail.
3
Set the Prime/Spray valve to PRIME.
4
Set the pressure control to the lowest position.
5
Switch the machine ON. Allow fluid to flow from the drain tube for 30–60 seconds to purge all air.
6
Switch OFF. Set valve to SPRAY. Transfer drain tube to waste pail.
7
Switch ON. Point gun into waste pail. Disengage trigger lock. Pull trigger until fluid flows smoothly from the gun with no air bubbles.
8
Engage trigger lock. Set pressure to your working level. Ready to spray.

A100 specific — TSL

The A100 has a throat seal cup that must be filled with TSL (Throat Seal Liquid) before every use. Check the cup before priming — top up if low. This prevents pump rod wear and extends pump life significantly.

Common priming problems

Fluid won't flow from drain tube: Check suction tube is fully submerged. Check inlet screen for blockage — remove and clean if needed (part 187651).

Air bubbles won't clear: Prime longer — up to 2 minutes. Check suction tube for cracks or kinks. Check garden hose washer (part 115099).

Motor cuts out during priming: Pressure set too high. Start at lowest setting. If using a generator, minimum 3500W regulated.

Maximum tip sizes by model

A20/A30 = TRA515 · A45 = TRA517 · A60 = TRA619 · A80/A100 = TRA621. Exceeding these will overload the pump and void warranty.

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